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燃油燃?xì)鈱?dǎo)熱油爐研發(fā)與生產(chǎn)基地

常州市上能鍋爐有限公司

  常州市上能鍋爐有限公司成立于2009年,公司注冊(cè)地:常州市鐘樓區(qū)常新路8號(hào),公司法人:芮亞平,統(tǒng)一社會(huì)信用代碼:9132040 4688309726R,工廠地址:常州高新區(qū)黃河西路號(hào)與尚德路交叉路口往南160米處,占地面積5萬(wàn)m2,建筑面積3萬(wàn)m2,長(zhǎng)期固定員工50 人,其中工程技術(shù)人員占20%以上,公司擁有齊全的生產(chǎn)裝備,技術(shù)及加工制造能力,能制造各種類(lèi)型加熱爐、加熱系統(tǒng)以及壓力容器, 特別專(zhuān)注油田加熱爐溫度控制領(lǐng)域,是油田熱載體加熱爐,油田水浴式加熱爐(水套加熱爐),油田相變加熱爐裝備設(shè)計(jì)、制造,銷(xiāo)售, 售后服務(wù)為一體的專(zhuān)業(yè)公司,是油田設(shè)備領(lǐng)域的工程設(shè)計(jì),設(shè)備制造供應(yīng)商。
  公司產(chǎn)品主要用于油田油氣集輸系統(tǒng)過(guò)程中,將原油、天然氣等加熱到工藝要求的溫度,以便進(jìn)行輸送、沉降、分離、脫水和初加工。
  公司產(chǎn)品暢銷(xiāo)全國(guó)近三十多個(gè)省、市、自治區(qū)以及出口中東,中亞,非洲等國(guó)家和地區(qū)的油田。
  隨著公司多年的努力與發(fā)展,公司已成為在工業(yè)加熱和工藝溫度控制行業(yè)內(nèi)的高新企業(yè)。在產(chǎn)品設(shè)計(jì)的過(guò)程中,采用新的(三維設(shè)計(jì) 和CAD輔助設(shè)計(jì))工具和軟件,及熱載體爐的優(yōu)化流程;除了能提供標(biāo)準(zhǔn)的產(chǎn)品外,我們還能跟據(jù)客戶(hù)的實(shí)際需求,為客戶(hù)項(xiàng)目量身定制 高品質(zhì)加熱系統(tǒng)的成套解決方案.從用戶(hù)的實(shí)際需要出發(fā),專(zhuān)門(mén)設(shè)計(jì),制造完全適合用戶(hù)需求的用熱自動(dòng)化加熱爐設(shè)備和用熱系統(tǒng),以達(dá)到完整的效果。
上能鍋爐·產(chǎn)品展示
燃油燃?xì)鈱?dǎo)熱油爐研發(fā)與生產(chǎn)基地
常州市上能鍋爐有限公司_油田水浴式加熱爐
油田水浴式加熱爐
本公司專(zhuān)業(yè)制造燃油燃?xì)馑∈郊訜釥t,專(zhuān)為加熱天然氣或原油用的無(wú)壓熱水鍋爐,是為滿足油田特殊需要而設(shè)計(jì)的一種專(zhuān)用加熱設(shè)備,主要用于油氣集輸系統(tǒng)過(guò)程中,將原油、天然氣等加熱到工藝要求的溫度,以便進(jìn)行輸送、沉降、分離、脫水和初加工。Our company specializes in manufacturing fuel gas water bath heating furnaces, which are pressure free hot water boilers designed specifically for heating natural gas or crude oil. They are a specialized heating equipment designed to meet the special needs of oil fields, mainly used in the process of oil and gas gathering and transportation systems to heat crude oil, natural gas, etc. to the required temperature for transportation, settling, separation, dehydration, and initial processing.   詳細(xì)說(shuō)明:負(fù)荷范圍: 1000 kW (80萬(wàn)大卡/h) 至10000 kW (860萬(wàn)大卡/h)     燃料:天然氣,LPG,工藝氣體,輕油(柴油),重油,原油。Detailed description: Load range: 1000 kW (800000 kcal/h) to 10000 kW (8.6 million kcal/h) Fuel: natural gas, LPG, Process gases, light oil (diesel), heavy oil, crude oil.     水浴爐工作原理:燃燒器將燃料充分燃燒,熱量經(jīng)加熱爐火筒(輻射受熱面)及煙管(對(duì)流受熱面)傳遞給殼體內(nèi)中間介質(zhì)水,水將熱量傳遞給浸泡其中的盤(pán)管,從而使盤(pán)管中的介質(zhì)被加熱     Working principle of water bath furnace: The burner fully burns the fuel, and the heat is transferred to the intermediate medium water in the shell through the heating furnace fire tube (radiation heating surface) and smoke pipe (convection heating surface). The water transfers the heat to the coil immersed in it, thereby heating the medium in the coil  2、特點(diǎn):2. Characteristics:水浴爐采用戶(hù)外設(shè)計(jì),全天候防護(hù)。The water bath adopts an outdoor design with all-weather protection. 水浴爐無(wú)壓運(yùn)行,無(wú)鍋爐安裝要求,無(wú)排放,無(wú)相關(guān)鍋爐規(guī)范和操作約束;The water bath operates without pressure, there are no boiler installation requirements, no emissions, and no relevant boiler specifications and operational constraints;               水浴式加熱爐組由二部分組成:爐體、換熱器。爐體上部分設(shè)有膨脹水箱。換熱器嚴(yán)格按照國(guó)家標(biāo)準(zhǔn)GB151-1999管殼式換熱器制造。間接式加熱:本體無(wú)壓、系統(tǒng)承壓,標(biāo)準(zhǔn)配置出口壓力1.0Mpa.主要由水套、火筒、煙管、煙囪、盤(pán)管、燃?xì)馊紵刂葡到y(tǒng)組成及操作間組成,設(shè)備出廠時(shí)所有附件儀表全部安裝完畢,經(jīng)過(guò)近二十年的油田現(xiàn)場(chǎng)應(yīng)用及設(shè)計(jì)優(yōu)化,具有性能極其可靠,熱效率高,安裝使用簡(jiǎn)單等優(yōu)點(diǎn)。The water bath heating furnace group consists of two parts: the furnace body and the heat exchanger. The upper part of the furnace is equipped with an expansion water tank. The heat exchanger is manufactured strictly in accordance with the national standard GB151-1999 for shell and tube heat exchangers. Indirect heating: The main body has no pressure, the system is pressurized, and the standard outlet pressure is 1.0Mpa. It mainly consists of a water jacket, a fire tube, a smoke pipe, a chimney, a coil, a gas combustion control system, and an operating room. All accessory instruments are installed when the equipment leaves the factory. After nearly 20 years of on-site application and design optimization in oil fields, it has the advantages of extremely reliable performance, high thermal efficiency, and simple installation and use.A、產(chǎn)品主要性能特點(diǎn):    A、 Main performance characteristics of the product1、針對(duì)用戶(hù)需求個(gè)性化設(shè)計(jì),提供油氣田及集輸系統(tǒng)介質(zhì)加熱的完善解決方案;只要用戶(hù)提供相關(guān)的技術(shù)參數(shù)和要求,即可為用戶(hù)量身定制并提供完美的周到、可靠的服務(wù)。1.Personalized design tailored to user needs, providing comprehensive solutions for medium heating in oil and gas fields and gathering and transportation systems; As long as users provide relevant technical parameters and requirements, we can tailor and provide perfect, thoughtful, and reliable services for them.2、適應(yīng)范圍廣,被加熱介質(zhì)可以是天然氣、原油、污水以及混合井流物。處理量范圍大,管程壓力可達(dá)7MPa。2.Widely applicable, the heated medium can be natural gas, crude oil, sewage, and mixed well fluids. The processing capacity range is large, and the tube side pressure can reach 7MPa.3、加熱性能穩(wěn)定、均勻;控制最佳風(fēng)燃比,燃燒效率高。3.Stable and uniform heating performance; Control the optimal air-fuel ratio for high combustion efficiency.4、單盤(pán)管、多盤(pán)管設(shè)置,各盤(pán)管負(fù)荷和管程壓力依照用戶(hù)要求設(shè)計(jì)。4.Single coil and multi coil settings, with each coil load and tube side pressure designed according to user requirements.5、盤(pán)管可以是可抽出式,易于維修和保養(yǎng)。5. The coil can be withdrawable and easy to maintain and repair.6、一體化撬裝設(shè)計(jì)、結(jié)構(gòu)緊湊,熱效率高,按裝簡(jiǎn)單、維護(hù)方便。5.Integrated modular design, compact structure, high thermal efficiency, simple installation, and easy maintenance.7、豐富冗余的全自動(dòng)控制系統(tǒng),實(shí)現(xiàn)輸出功率自動(dòng)調(diào)節(jié)、安全防護(hù)及故障應(yīng)急手動(dòng)等功能;獨(dú)立、穩(wěn)定的控制系統(tǒng)實(shí)現(xiàn)上傳和接受外圍控制系統(tǒng)信號(hào)和指令,實(shí)現(xiàn)了真正意義上的全參量控制。6.Rich and redundant fully automatic control system, realizing functions such as automatic output power adjustment, safety protection, and emergency manual fault response; An independent and stable control system enables uploading and receiving signals and instructions from peripheral control systems, achieving true full parameter control.8、無(wú)電負(fù)壓燃燒型設(shè)備可以在無(wú)電源環(huán)境中正常工作及自我控制盒故障保護(hù),性能可靠,故障率極低。7.The non electric negative pressure combustion type equipment can work normally in a non power environment and has self-control box fault protection, with reliable performance and extremely low failure rate.9、全自動(dòng)微電腦控制,安全可靠,機(jī)組配有微電腦控制系統(tǒng),實(shí)現(xiàn)燃燒、水位、溫度自動(dòng)控制,確保機(jī)組安全可靠運(yùn)行。9. Fully automatic microcomputer control, safe and reliable. The unit is equipped with a microcomputer control system to achieve automatic control of combustion, water level, and temperature, ensuring safe and reliable operation of the unit. 10、使用壽命長(zhǎng),機(jī)組內(nèi) 熱媒水,在90℃以下低溫運(yùn)行,并完全排除了溶解氧的腐蝕,換熱器中不結(jié)垢,延長(zhǎng)了機(jī)組使用的壽命,換熱效果極佳,是普通鍋爐壽命1.5~2倍,長(zhǎng)達(dá)20年。10. Long service life, the heat medium water in the unit operates at low temperatures below 90 ℃ and completely eliminates the corrosion of dissolved oxygen. The heat exchanger does not scale, extending the service life of the unit. The heat transfer effect is excellent, 1.5 to 2 times the service life of ordinary boilers, up to 20 years.11、結(jié)構(gòu)緊湊、安裝簡(jiǎn)便、節(jié)省費(fèi)用   鍋爐與換熱器的一體化設(shè)計(jì),結(jié)構(gòu)緊湊,產(chǎn)品易于運(yùn)輸、安裝。多臺(tái)機(jī)組并聯(lián)使用,免去了換熱站的設(shè)計(jì)與施工,節(jié)省費(fèi)用。11. The integrated design of the boiler and heat exchanger is compact in structure, easy to install, and cost-effective. The product is easy to transport and install. Multiple units are used in parallel, eliminating the need for design and construction of heat exchange stations and saving costs.     本公司擁有各類(lèi)專(zhuān)業(yè)技術(shù)人員,實(shí)力雄厚,并建立有完善的服務(wù)體系, 可為用戶(hù)提供“一條龍”式的一流服務(wù):從設(shè)計(jì)、安裝、調(diào)試到保養(yǎng)、維修等,亦可按用戶(hù)的不同要求而提供不同形式的單項(xiàng)或多項(xiàng)服務(wù)。  Our company has various professional and technical personnel with strong capabilities, and has established a complete service system, which can provide users with a "one-stop" first-class service: from design, installation, commissioning to maintenance, repair, etc. We can also provide different forms of single or multiple services according to users' different requirements.中國(guó)常州市上能鍋爐有限公司聯(lián)系方式Contact information of Changzhou Shangneng Boiler Co., Ltd., China聯(lián)系人:芮亞平      Contact person: Rui Yaping手機(jī):+8613815029577       Mobile:+8613815029577微信號(hào):13815029577         WeChat ID: 13815029577郵箱:czjnguolu@163.com         Email: czjnguolu@163.com工廠地址:中國(guó)常州高新區(qū)黃河西路225號(hào)Factory address: No. 225 Huanghe West Road, Changzhou High tech Zone, China開(kāi)戶(hù)行:中國(guó)工商銀行常州鐘樓支行Opening Bank: Industrial and Commercial Bank of China Changzhou Zhonglou Branch美元帳號(hào):1105020509714031781USD account: 1105020509714031781
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常州市上能鍋爐有限公司_油田相變爐
油田相變爐
Electric heating thermal oil furnace
常州市上能鍋爐有限公司油田相變爐的結(jié)構(gòu)和原理介紹:油田相變爐,通常指?真空相變加熱爐?,是一種廣泛應(yīng)用于油氣田集輸、原油加熱等工藝的高效、安全間接加熱設(shè)備。其核心原理是利用熱媒介質(zhì)(通常是水)在封閉系統(tǒng)中發(fā)生相變(液態(tài)→汽態(tài)→液態(tài))來(lái)傳遞熱量,避免了加熱介質(zhì)(如原油)與火焰直接接觸,從而實(shí)現(xiàn)了安全、均勻、高效的加熱。一、工作原理油田相變爐的工作原理基于?封閉兩相傳熱?機(jī)制,其核心過(guò)程如下:1. ?熱源加熱與蒸發(fā)?:燃燒器(通常使用天然氣或電能)在爐體下部的燃燒室內(nèi)燃燒,產(chǎn)生的高溫?zé)煔馔ㄟ^(guò)火筒和煙管加熱爐體內(nèi)的熱媒介質(zhì)(水)。水吸收熱量后沸騰,由液相轉(zhuǎn)變?yōu)轱柡驼羝诉^(guò)程吸收大量的汽化潛熱2. ?蒸汽上升與冷凝放熱?:產(chǎn)生的飽和蒸汽在壓力作用下,通過(guò)蒸汽上升管進(jìn)入位于爐體上部的換熱器(盤(pán)管)。在換熱器內(nèi),蒸汽與需要被加熱的工藝介質(zhì)(如原油、油水混合物)進(jìn)行熱交換。蒸汽釋放出其汽化潛熱,自身冷凝為液態(tài)水。3. ?凝結(jié)水回流與循環(huán)?:冷凝后的水在重力作用下,通過(guò)凝液回流管流回爐體下部的水空間,再次被加熱蒸發(fā),從而形成一個(gè)封閉的、無(wú)需外部動(dòng)力的自然循環(huán)系統(tǒng)。4. ?維持真空與純度?:爐體內(nèi)部通常維持在微負(fù)壓(如-0.05至-0.01 MPa)或特定壓力下。通過(guò)設(shè)計(jì)(如注液閥、液位控制閥、排氣閥等),在啟動(dòng)階段排出空氣,確保汽相空間內(nèi)為高純度的飽和蒸汽,避免不凝性氣體(如空氣)積聚在換熱管壁,從而保證極高的傳熱效率二、?關(guān)鍵優(yōu)勢(shì)?:l ?安全?:原油等易燃介質(zhì)不與火焰直接接觸,避免了局部過(guò)熱和結(jié)焦風(fēng)險(xiǎn)。l ?高效?:利用汽化潛熱傳遞熱量,傳熱系數(shù)遠(yuǎn)高于傳統(tǒng)的熱水循環(huán)水套爐,熱效率可達(dá)90%以上。?l ?均勻?:蒸汽冷凝時(shí)溫度恒定,實(shí)現(xiàn)了“等壁溫”加熱,避免了原油因局部過(guò)熱而析出輕質(zhì)組分。l ?節(jié)能?:無(wú)需循環(huán)水泵,動(dòng)力消耗低;熱效率高,顯著降低燃料消耗。例如,新疆油田的電相變加熱爐相比燃?xì)鉅t加熱效率提高10%以上,每年可節(jié)省天然氣150萬(wàn)立方米。三、結(jié)構(gòu)組成油田相變爐的結(jié)構(gòu)主要分為?下部燃燒加熱區(qū)?和?上部換熱冷凝區(qū)?兩大部分,通常采用一體化設(shè)計(jì)。?下部爐體(燃燒室與蒸發(fā)器):n ?燃燒室?:位于爐體底部,內(nèi)設(shè)燃燒器(燃?xì)饣螂姛嵩┖筒y爐膽,用于燃料燃燒并產(chǎn)生高溫?zé)煔狻 ?煙管系統(tǒng)?:高溫?zé)煔庠谌紵彝瓿奢椛鋼Q熱后,進(jìn)入多回程(如二回程、三回程)的煙管,進(jìn)行對(duì)流換熱,充分回收熱量。n ?水空間?:充滿熱媒介質(zhì)(水)的腔體,包圍著燃燒室和煙管,是水被加熱蒸發(fā)的區(qū)域。n ?排污口?:位于底部,用于定期排放沉積物。n ?注液閥、液位控制閥?:用于初始注水和運(yùn)行中維持液位,確保汽相空間的純度。?上部爐體(換熱器與冷凝區(qū))?:? ?換熱盤(pán)管?:通常采用盤(pán)管式結(jié)構(gòu),被加熱的工藝介質(zhì)(原油等)在管內(nèi)流動(dòng)。? ?蒸汽冷凝空間?:盤(pán)管周?chē)钦羝臻g,蒸汽在盤(pán)管外壁冷凝放熱。? ?安全閥?:安裝在上部爐體頂部,用于超壓保護(hù)。? ?蒸汽上升管與凝液回流管?:連接上下?tīng)t體,形成封閉循環(huán)回路。四、輔助系統(tǒng)?:2 ?燃燒系統(tǒng)?:包括燃燒器、風(fēng)機(jī)、燃?xì)?燃油管路、點(diǎn)火裝置及控制系統(tǒng)。2 ?控制系統(tǒng)?:包含主控面板、電控柜、溫度/壓力傳感器、液位計(jì)等,實(shí)現(xiàn)遠(yuǎn)程啟停、監(jiān)控和自動(dòng)化運(yùn)行。?2 ?鋼結(jié)構(gòu)平臺(tái)與自動(dòng)扶梯?:便于操作和維護(hù)。新型發(fā)展趨勢(shì)?:近年來(lái),?分體相變加熱技術(shù)?得到應(yīng)用,將蒸發(fā)器和冷凝器分離,進(jìn)一步提升了適應(yīng)性,避免了爐管結(jié)焦,特別適用于原油流量波動(dòng)大的工況,如中國(guó)石油冀東油田于2026年1月投運(yùn)的首臺(tái)套分體相變?cè)€(wěn)加熱裝置.案例:3臺(tái)×250×104Kcal/h相變加熱爐在哈薩克斯坦油田公司使用聯(lián)系人:常州市上能鍋爐有限公司芮亞平  13815029577郵箱:czjnguolu@163.com 網(wǎng)址:www.rsdryl.com公司地址:常州市新北區(qū)黃河西路與尚德路交叉路口向南160米處??
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常州市上能鍋爐有限公司_油田水套加熱爐
油田水套加熱爐
jacket heater
①.水套加熱爐(jacket heater)是以水為熱載體間接加熱原油的油氣田專(zhuān)用設(shè)備,由爐本體、水套、油管等部件構(gòu)成,主要應(yīng)用于油井井場(chǎng)及輸油干線,通過(guò)加熱降低原油粘度以增強(qiáng)流動(dòng)性 。②.該設(shè)備以天然氣或輕油為燃料,在常壓下通過(guò)密閉爐體內(nèi)循環(huán)工質(zhì)水進(jìn)行熱交換,具有日常補(bǔ)水量少、水質(zhì)穩(wěn)定不結(jié)垢的特點(diǎn),其加熱效率高且維護(hù)便捷,是油氣集輸過(guò)程的核心加熱裝置 。③.工作原理為燃燒產(chǎn)生的高溫?zé)煔饧訜峁べ|(zhì)水產(chǎn)生蒸汽,通過(guò)加熱盤(pán)管實(shí)現(xiàn)原油均勻受熱,附屬監(jiān)測(cè)儀器可實(shí)時(shí)跟蹤運(yùn)行參數(shù)。針對(duì)沙漠等極端環(huán)境,采用撬裝式結(jié)構(gòu)確保設(shè)備露天穩(wěn)定運(yùn)行。④.本公司專(zhuān)業(yè)制造燃油燃?xì)馑∈郊訜釥t,專(zhuān)為加熱天然氣或原油用的無(wú)壓熱水鍋爐,是為滿足油田特殊需要而設(shè)計(jì)的一種專(zhuān)用加熱設(shè)備,主要用于油氣集輸系統(tǒng)過(guò)程中,將原油、天然氣等加熱到工藝要求的溫度,以便進(jìn)行輸送、沉降、分離、脫水和初加工。詳細(xì)說(shuō)明:負(fù)荷范圍: 1000 kW (80萬(wàn)大卡/h) 至10000 kW (860萬(wàn)大卡/h)     燃料:天然氣,LPG,工藝氣體,輕油(柴油),重油,原油。 ⑤.介紹 : 水套加熱爐是一種油氣田專(zhuān)用加熱設(shè)備,主要用于油氣集輸過(guò)程中,將原油或天然氣等井采物進(jìn)行加熱并控制其溫度波動(dòng)在一定范圍內(nèi),以便進(jìn)行下一步操作。 水套加熱爐一般以天然氣或輕油為燃料,常壓下運(yùn)行,爐內(nèi)工質(zhì)水在密閉的爐體內(nèi)進(jìn)行換熱,被加熱介質(zhì)通過(guò)熱傳導(dǎo)來(lái)提升溫度。由于爐內(nèi)水為循環(huán)使用,故日常補(bǔ)水極少,爐內(nèi)水質(zhì)穩(wěn)定,不易結(jié)水垢。水套加熱爐在油田地面工程中應(yīng)用廣泛,其加熱效率高、使用壽命長(zhǎng)、維護(hù)簡(jiǎn)便等優(yōu)良特性使其成為油氣集輸過(guò)程中首選加熱設(shè)備。⑥.水套加熱爐的加熱原理為:燃燒器燃燒所產(chǎn)生的高溫?zé)煔饨?jīng)煙氣出口管流入煙箱,由于高溫?zé)煔獾臒嶙饔茫芰客ㄟ^(guò)熱傳遞的方式傳遞給爐內(nèi)工質(zhì)水,工質(zhì)水受熱后溫度上升從而部分汽化,汽化后的高溫水蒸氣上升至加熱盤(pán)管處,與其接觸傳熱后溫度下降,從而冷凝回落至水浴中,然后經(jīng)加熱再次蒸發(fā)上升,高溫?zé)煔庾罱K通過(guò)煙囪上升排入空氣中。在此過(guò)程中加熱盤(pán)管內(nèi)的原油或天然氣受熱溫度提升,進(jìn)而達(dá)到工藝設(shè)定溫度。 由于水浴加熱方式的特殊性,被加熱介質(zhì)受熱充分且均勻,加熱曲線平緩,出口處物料質(zhì)量較高,是理想的油田供熱設(shè)備。⑦.由于水套加熱爐項(xiàng)目工作地點(diǎn)為工況極端惡劣的沙漠地區(qū),故加熱爐必須選用能夠露天放置、結(jié)構(gòu)緊湊的撬裝式安裝方式,以保證加熱爐在沙漠地區(qū)工況下能夠穩(wěn)定運(yùn)行。⑧.結(jié)構(gòu) : 水套加熱爐一般由爐本體、煙火管、受熱盤(pán)管、加熱器及其他附件所組成,爐內(nèi)壓力為標(biāo)準(zhǔn)大氣壓。水套加熱爐爐本體、加熱盤(pán)管等位置一般焊有插孔,用來(lái)安裝溫度計(jì)、水位計(jì)或壓力計(jì),以便實(shí)時(shí)監(jiān)測(cè)水套爐各項(xiàng)參數(shù),保證其正常運(yùn)行。聯(lián)系人:芮亞平(執(zhí)行董事,銷(xiāo)售部長(zhǎng)) 電   話: 13815029577  網(wǎng)   址:www.czsngl.com
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常州市上能鍋爐有限公司_油田熱媒加熱爐
油田熱媒加熱爐
Oil field heat medium heating furnace
油田熱媒加熱爐: 負(fù)荷供熱能力50----1500×104kcal/h, 導(dǎo)熱油的出口溫度:≤350℃Oilfield heat medium heating furnace: load heating capacity 50-1500 × 104kcal/h, outlet temperature of heat transfer oil: ≤ 350 ℃主要用于油氣集輸系統(tǒng)過(guò)程中,將原油、天然氣等加熱到工藝要求的溫度,以便進(jìn)行輸送、沉降、分離、脫水和初加工。Mainly used in oil and gas gathering and transportation systems to heat crude oil, natural gas, etc. to the required temperature for transportation, settling, separation, dehydration, and initial processing.熱媒加熱系統(tǒng)主要由熱媒加熱爐(有機(jī)熱載體爐)、儲(chǔ)油罐、膨脹罐、循環(huán)泵、注油泵、氮封系統(tǒng)、控制系統(tǒng)等組成,且各自分別成撬供貨。 The heat medium heating system mainly consists of a heat medium heating furnace (organic heat carrier furnace), an oil storage tank, an expansion tank, a circulation pump, an oil injection pump, a nitrogen sealing system, a control system, etc., and they are supplied separately.     熱媒加熱爐采用三煙道半濕背式設(shè)計(jì)。熱量通過(guò)燃燒器在爐膛內(nèi)燃燒并以輻射熱和對(duì)流換熱的方式傳遞給熱媒,載熱熱媒通過(guò)循環(huán)系統(tǒng)運(yùn)送到熱用戶(hù),在熱用戶(hù)換熱卸載后再循環(huán)回到熱媒爐加熱;如此往復(fù)以熱媒為載體實(shí)現(xiàn)熱量傳遞,膨脹罐、循環(huán)泵及控制系統(tǒng)為系統(tǒng)不可缺少的輔助設(shè)備。The heat medium heating furnace adopts a three flue semi wet back design. Heat is burned in the furnace through a burner and transferred to the heat medium through radiative heat and convective heat exchange. The heat carrying heat medium is transported to the heat user through a circulation system and is recycled back to the heat medium furnace for heating after the heat user unloads the heat exchange; By using heat medium as a carrier to achieve heat transfer, the expansion tank, circulation pump, and control system are indispensable auxiliary equipment in the system.A、主要性能特點(diǎn):A、Main performance characteristics:1、采用爐體橇、循環(huán)泵橇、膨脹罐鋼架橇、注油泵橇、氮封橇五大橇塊模式供貨。并接受用戶(hù)的特殊訂貨。1.We supply using five main sled modes: furnace body sled, circulation pump sled, expansion tank steel frame sled, oil injection pump sled, and nitrogen sealing sled. And accept special orders from users.2、高靜壓的泵入口壓力設(shè)計(jì),脫水效果快,系統(tǒng)運(yùn)行性大大增強(qiáng)。2.High static pressure pump inlet pressure design, fast dehydration effect, greatly enhances system operation.3、專(zhuān)利設(shè)計(jì)的熱備用循環(huán)泵功能,在極低環(huán)境中可以迅速順利啟動(dòng)投入運(yùn)行。3.The patented hot standby circulation pump function can be quickly and smoothly started and put into operation in extremely low environments.4、熱媒爐盤(pán)管采用彈簧式設(shè)計(jì),有效吸收熱膨脹,防止冷熱膨脹導(dǎo)致的爐墻或盤(pán)管損壞,保證盤(pán)管的安全。4.The heat medium furnace coil adopts a spring type design, effectively absorbing thermal expansion, preventing damage to the furnace wall or coil caused by cold and hot expansion, and ensuring the safety of the coil.5、最優(yōu)的流程設(shè)計(jì),排氣迅速有效,整個(gè)系統(tǒng)無(wú)需再設(shè)計(jì)排氣口,投運(yùn)順利快捷。5.Optimal process design, rapid and effective exhaust, no need to design exhaust ports for the entire system, smooth and fast operation.6、關(guān)鍵保護(hù)儀表為進(jìn)口儀表,德國(guó)品質(zhì)。6. The key protective instruments are imported instruments of German quality.7、出口溫度高,100~320℃,滿足眾多用戶(hù)的需要。7. The export temperature is high, ranging from 100 to 320 ℃, meeting the needs of many users.8、成熟穩(wěn)定的pid控制參數(shù),系統(tǒng)輸出溫度溫度波動(dòng)小,小于±1℃。8. Mature and stable PID control parameters, with minimal temperature fluctuations in the system output, less than ± 1 ℃.9、熱媒爐前后墻為開(kāi)啟式結(jié)構(gòu),便于爐管清洗和維護(hù)。9. The front and rear walls of the heat medium furnace are of an open structure, which facilitates the cleaning and maintenance of the furnace tubes.10、   燃料系統(tǒng)廣泛,渣油、重油、輕油、天然氣、城市煤氣以及化工工藝廢氣。10. The fuel system is extensive, including residual oil, heavy oil, light oil, natural gas, city gas, and chemical process waste gas.11、   提供穩(wěn)定的低壓高溫?zé)嵩矗夷軐?shí)現(xiàn)一套系統(tǒng)提供多溫位熱源。11. Provide stable low-pressure and high-temperature heat sources, and enable a system to provide multi temperature heat sources.12、   系統(tǒng)熱負(fù)荷自動(dòng)調(diào)節(jié)、連續(xù)運(yùn)行;系統(tǒng)全自動(dòng)運(yùn)行無(wú)人值守。12. Automatic adjustment of system heat load and continuous operation; The system runs fully automatically without human supervision.13、   系統(tǒng)介質(zhì)實(shí)現(xiàn)自動(dòng)補(bǔ)償、自動(dòng)調(diào)節(jié)。13. The system media achieves automatic compensation and adjustment.14、   實(shí)現(xiàn)遠(yuǎn)程的DCS控制。14. Implement remote DCS control.中國(guó)常州市上能鍋爐有限公司聯(lián)系方式Contact information of Changzhou Shangneng Boiler Co., Ltd., China聯(lián)系人:芮亞平Contact person: Rui Yaping手機(jī):+8613815029577Mobile:+8613815029577微信號(hào):13815029577WeChat ID: 13815029577郵箱:czjnguolu@163.comEmail: czjnguolu@163.com工廠地址:中國(guó)常州高新區(qū)黃河西路225號(hào)Factory address: No. 225 Huanghe West Road, Changzhou High tech Zone, China開(kāi)戶(hù)行:中國(guó)工商銀行常州鐘樓支行Opening Bank: Industrial and Commercial Bank of China Changzhou Zhonglou Branch美元帳號(hào):1105020509714031781USD account: 1105020509714031781
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常州市上能鍋爐有限公司_臥式燃?xì)鈱?dǎo)熱油爐
臥式燃?xì)鈱?dǎo)熱油爐
Biomass thermal oil furnace
本產(chǎn)品經(jīng)過(guò)本公司科技人員在總結(jié)了數(shù)百例成功經(jīng)驗(yàn)和吸收了國(guó)外同類(lèi)產(chǎn)品的精華的基礎(chǔ)上,依靠一些設(shè)計(jì)院校等專(zhuān)家的支持,應(yīng)用CAD軟件設(shè)計(jì)技術(shù),使得本公司的燃?xì)鈱?dǎo)熱油加熱爐無(wú)論在節(jié)能,環(huán)保,控制技術(shù)等方面,水平均領(lǐng)先于國(guó)內(nèi)同類(lèi)產(chǎn)品,而造價(jià),投資及運(yùn)行成本卻大為降低。臥式燃?xì)鈱?dǎo)熱油爐工作原理:燃?xì)鈱?dǎo)熱油爐是以有機(jī)熱載體(導(dǎo)熱油)為介質(zhì),經(jīng)過(guò)循環(huán)泵強(qiáng)制液相循環(huán)將高溫?zé)彷d體輸送給用熱設(shè)備繼而返回加熱爐重新加熱的特種工業(yè)爐。燃料經(jīng)過(guò)燃燒裝置充分燃燒后產(chǎn)生的高溫火焰和煙氣 ,以輻射和對(duì)流兩種換熱形式與爐管內(nèi)熱載體導(dǎo)熱油充分進(jìn)行換熱。爐管內(nèi)高溫?zé)彷d體導(dǎo)熱油在循環(huán)泵強(qiáng)制閉路循環(huán)下將熱能供至用熱設(shè)備后返回,從而實(shí)現(xiàn)熱載體爐對(duì)用熱設(shè)備的閉路供熱。燃?xì)鈱?dǎo)熱油爐系統(tǒng)工藝簡(jiǎn)述:燃?xì)鈱?dǎo)熱油爐主要由供熱循環(huán)系統(tǒng)、燃燒系統(tǒng)及控制系統(tǒng)構(gòu)成。供熱循環(huán)系統(tǒng):主要由循環(huán)油泵、加熱爐本體、熱用戶(hù)(用熱設(shè)備)、油氣分離器及相關(guān)閥門(mén)管線構(gòu)成,如儲(chǔ)油槽、膨脹槽、注油泵等也都是不可缺少的輔助管路及設(shè)備。燃燒系統(tǒng):主要由燃?xì)夤┙o系統(tǒng)、燃燒器、加熱爐、煙道防爆門(mén)、空預(yù)器、節(jié)能器,煙囪及有關(guān)閥門(mén)管線組成。控制系統(tǒng):控制系統(tǒng)分為動(dòng)力控制和儀表顯示控制兩部分。動(dòng)力控制主要控制循環(huán)泵、注油泵、助燃空氣風(fēng)機(jī)、燃燒器等設(shè)備的起動(dòng)與停止,同時(shí)循環(huán)泵與燃燒器之間進(jìn)行聯(lián)鎖控制以保證加熱爐進(jìn)行安全運(yùn)行。儀表顯示控制通常采用出口油溫控制燃燒器進(jìn)行油溫調(diào)節(jié)、進(jìn)出口油溫顯示、熱載體壓差或流量顯示報(bào)警、膨脹槽液位報(bào)警及最終排煙溫度顯示,采用溫度信號(hào)控制燃燒器,使其達(dá)到自動(dòng)控制功能。在自動(dòng)控制系統(tǒng)的管理下,通過(guò)各系統(tǒng)的互相協(xié)調(diào),可實(shí)現(xiàn)以下功能:1) 為用熱設(shè)備提供滿足負(fù)荷要求的穩(wěn)定高溫?zé)嵩矗?) 保持整個(gè)熱系統(tǒng)穩(wěn)定運(yùn)行,實(shí)現(xiàn)不間斷連續(xù)運(yùn)行;3) 實(shí)現(xiàn)加熱爐熱負(fù)荷自動(dòng)調(diào)節(jié);4) 實(shí)現(xiàn)熱載體爐在非正常工況下的安全連鎖反饋保護(hù);5)  具有各種非正常情況下的預(yù)警、報(bào)警、故障鎖定等功能;6) 實(shí)現(xiàn)循環(huán)油泵的切換,完成運(yùn)行中的熱油即時(shí)過(guò)濾;7) 可實(shí)現(xiàn)自動(dòng)無(wú)人運(yùn)行。燃?xì)鈱?dǎo)熱油爐以它的低壓高溫、運(yùn)行安全、控制先進(jìn)、效益顯著等特點(diǎn)得到了國(guó)內(nèi)外各行業(yè)的極大關(guān)注,廣泛應(yīng)用于石油化工:油脂: 塑料橡膠:  皮革行業(yè):  紡織印染: 化纖纖維: 涂裝油漆: 汽車(chē)飛機(jī): 木材加工: 林產(chǎn)工業(yè): 造紙印刷: 建筑建材:   碳素工業(yè):公路交通: 市政公路筑路: 瀝青加熱: 制藥工業(yè):  原子能工業(yè):金屬加工: 食品工業(yè)等工業(yè)領(lǐng)域,其發(fā)展至今,已成為國(guó)民經(jīng)濟(jì)中必不可少的節(jié)能型供熱設(shè)備。燃?xì)鈱?dǎo)熱油爐規(guī)格型號(hào)及參數(shù)燃?xì)鈱?dǎo)熱油爐規(guī)格編制示例:YQL-1200Q:液相循環(huán)立式燃?xì)鉅t,熱功率1200kWYQW(L) 15~250 ×104kcal/h燃?xì)鈱?dǎo)熱油鍋爐型號(hào)規(guī)格參數(shù)表型號(hào)    參數(shù)YQW-180YQW-350YQW-600YQW-850YQW-1200YQW-1400YQW-1800YQW-2400YQW-3000-15-30-60-80-100-125-150-200-250額定熱功率    kW18035070094012001400180024003000熱效率  %858585858585858585設(shè)計(jì)壓力     MPa111.11.11.11.11.11.11.1最高介質(zhì)溫度350350350350350350350350350      ℃爐內(nèi)容油量    m30.160.320.40.771.21.351.482.63.2循環(huán)油量20406080100100100200200m3 /h配管聯(lián)接口徑  DN50100100100125125125150150系統(tǒng)裝機(jī)容量  kW111430304545457080外長(zhǎng) mm160026003000315035603830420047005250形尺寬 mm130014201700210024002550260030003000寸高 mm150017301700186021402200227026002660設(shè)備總重量  kg25653400367048106500725082501200013800注:熱效率指爐體熱效率,配置余熱回收裝置后,系統(tǒng)熱效率可達(dá)到92%以上YQW(L) 300~1200 ×104kcal/h燃油燃?xì)鈱?dǎo)熱油鍋爐型號(hào)規(guī)格參數(shù)型號(hào)    參數(shù)YQW-3500YQW-4000YQW-4600YQW-6000YQW-7000YQW-8170YQW-9500YQW-12000YQW-14000-300-350-400-500-600-700-800-1000-1200額定熱功率    kW35004000460060007000817095001200014000熱效率  %858585858585858585設(shè)計(jì)壓力     MPa1.11.11.11.11.11.11.11.11.1最高介質(zhì)溫度350350350350350350350350350      ℃爐內(nèi)容油量    m33.94.65.67.5911131418.6循環(huán)油量200300300300340400~500400~500400~500800m3 /h配管聯(lián)接口徑  DN150200200250250300300300350系統(tǒng)裝機(jī)容量  kW80120120130150230230270300外長(zhǎng) mm565061006800750086509200102001080012000形尺寬 mm320033503500390040004100420045004500寸高 mm286029903140350036003730373039804120設(shè)備總重量  kg160701762020450250002985033970370004260053000注:熱效率指爐體熱效率,配置余熱回收裝置后,系統(tǒng)熱效率可達(dá)到92%以上該產(chǎn)品廣泛應(yīng)用于石油、化工、紡織、印染、木材及人造板等幾十個(gè)行業(yè)中<350℃的工業(yè)加熱,用以替代電、蒸汽、遠(yuǎn)紅外熱風(fēng)等加熱方式。
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常州市上能鍋爐有限公司_立式燃?xì)鈱?dǎo)熱油爐
立式燃?xì)鈱?dǎo)熱油爐
立式燃?xì)鈱?dǎo)熱油爐介紹:1.立式導(dǎo)熱油爐的燃燒器可以設(shè)置在爐體的頂部或爐體的底部,根據(jù)立式導(dǎo)熱油爐的功率大小及用戶(hù)要求確定,如果是低燒式的,爐體支腿高度滿足燃燒器檢修拆裝。2.立式導(dǎo)熱油爐的基本操作模式:在控制室DCS系統(tǒng)遠(yuǎn)程控制鍋爐的燃燒和停止的全部過(guò)程,以及供熱量的全部調(diào)節(jié)過(guò)程(包括:設(shè)定導(dǎo)熱油出口溫度),通訊協(xié)議為MODBUS RTU(RS485)實(shí)現(xiàn)數(shù)據(jù)的讀寫(xiě),在鍋爐安裝的現(xiàn)場(chǎng)為全自動(dòng)操作。3.立式導(dǎo)熱油爐的技術(shù)參數(shù): 工作溫度:0~350℃ ;工作介質(zhì):導(dǎo)熱油 ; 工作壓力:常壓 ;設(shè)計(jì)壓力:1MPa; 供熱能力:120~14000kW(10~1200萬(wàn)大卡/時(shí)); 產(chǎn)品規(guī)格:?jiǎn)闻_(tái)供熱能力為10、15、30、50、75、100、150、200、250、300、350、400、500、600、700、800、900、1000、1200萬(wàn)大卡/時(shí) ;燃燒方式:立式燃?xì)猓?適用燃料:天然氣、;自動(dòng)控制:全自動(dòng)控制燃燒方式、比例調(diào)節(jié)、PLC可編程及觸摸屏控制技術(shù)。4. 立式導(dǎo)熱油爐主要特點(diǎn): ★安全:能在較低的運(yùn)行壓力下獲得較高的工作溫度:熱載體使用ABD系列導(dǎo)熱油,最高溫度可達(dá)350℃,使用有機(jī)硅油,最高溫度可達(dá)400℃,使用熔鹽最高溫度可達(dá)580℃,實(shí)際工作壓力為常壓,最高工作壓力0.6MPa,設(shè)計(jì)壓力1MPa; ★節(jié)約:具有高溫低壓的特點(diǎn),降低了用熱設(shè)備的壓力等級(jí),可減少設(shè)備的投資費(fèi)用。 ★節(jié)能:采用閉路強(qiáng)制循環(huán)供熱,與大氣無(wú)接觸,可延長(zhǎng)熱載體使用壽命,無(wú)排放、無(wú)污染、熱量損失小,可節(jié)約能源、運(yùn)行費(fèi)用低、回收投資快。 ★環(huán)保:無(wú)排放、無(wú)污染; ★方便: 操作控制和運(yùn)行安全監(jiān)測(cè)裝置完備,操作簡(jiǎn)單、使用方便,運(yùn)行安全可靠; ★面廣:適用范圍廣泛,能夠滿足各種用戶(hù)各種高溫加熱生產(chǎn)工藝不同使用溫度的多個(gè)用熱設(shè)備要求,能進(jìn)行精確的溫度控制和調(diào)節(jié),使用效果穩(wěn)定,即使有用熱量變化的場(chǎng)合熱效率也能達(dá)到最佳。 ★完美:結(jié)構(gòu)合理,外觀新穎,配套設(shè)施齊全,技術(shù)全面,服務(wù)周到,用戶(hù)無(wú)后顧之憂。聯(lián)系人:芮亞平(執(zhí)行董事,銷(xiāo)售部長(zhǎng)) 電   話: 13815029577 網(wǎng)   址:www.czsngl.com
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常州市上能鍋爐有限公司_燃?xì)馊埯}爐
燃?xì)馊埯}爐
Biomass thermal oil furnace
燃?xì)馊埯}爐是以天然氣為燃料,以熔鹽為熱載體,利用熔鹽泵強(qiáng)制液相循環(huán),將熱能輸送給用熱設(shè)備,繼而返回重新加熱的直流式特種工業(yè)爐。整個(gè)系統(tǒng)由熔鹽供熱系統(tǒng)、燃燒系統(tǒng)及控制系統(tǒng)構(gòu)成:熔鹽供熱系統(tǒng)由熔鹽爐本體、熔鹽泵、熔鹽槽及有關(guān)輸送管線、閥門(mén)組成。燃燒系統(tǒng):主要由燃?xì)夤┙o系統(tǒng)、燃燒器、熔鹽爐、煙道防爆門(mén)、空氣預(yù)熱器、煙氣余熱換熱器、煙囪及有關(guān)閥門(mén)管線組成。控制系統(tǒng)分為動(dòng)力控制和儀表顯示控制兩部分。動(dòng)力控制主要控制熔鹽罐內(nèi)的電加熱器,熔鹽循環(huán)泵、風(fēng)機(jī)、燃燒器等設(shè)備的起動(dòng)與停止,同時(shí)循環(huán)泵與燃燒器之間進(jìn)行聯(lián)鎖控制以保證加熱爐的安全運(yùn)行。儀表顯示控制:熔鹽爐負(fù)荷是根據(jù)智能儀表出口油溫的設(shè)置,通過(guò)儀表智能計(jì)算,進(jìn)行 PID 調(diào)節(jié)功能, 自動(dòng)調(diào)節(jié) 燃料量與空氣供給量,以充分滿足控制要求..燃?xì)馊埯}爐廣泛應(yīng)用在固堿蒸發(fā)濃縮、三聚氰胺制取、氫氧化鋁溶出、廢液廢油高溫再生等化工單位;也可應(yīng)用在太陽(yáng)能光熱發(fā)電的儲(chǔ)能。.燃?xì)馊埯}爐型號(hào)規(guī)格30-400萬(wàn)大卡參數(shù)表型號(hào)          參數(shù)RYY(Q)-350RYY(Q)-700RYY(Q)-960RYY(Q)-1200RYY(Q)-1400RYY(Q)-2400RYY(Q)-3500RYY(Q)-4600-30-60-80-100-125-200-300-400額定熱功率    kW35070096012001400240035004600Rated thermal power kW熱效率  %7070707070707575Thermal efficiency%設(shè)計(jì)壓力     MPa1111.11.11.11.31.3Design pressure MPa最高介質(zhì)溫度  ℃450450450450450450450450Maximum medium temperature ℃爐內(nèi)介質(zhì)容量    m30.350.50.70.951.734.95Furnace medium capacity m3循環(huán)量m3 /h4040508017080250170Circulation volume m3/h配管聯(lián)接口徑  DN100100125125150150250200Pipe connection diameter DN系統(tǒng)裝機(jī)容量  kW303030505560130130外直徑 mmΦ1710Φ1710Φ1910Φ2020Φ2400Φ2970Φ3250Φ3400形Diameter mm尺寸高 mm26003300360041004000640070008000Height mm設(shè)備總重量  kg39004350529063608600184102500031000Total weight of equipment kg燃?xì)馊埯}爐型號(hào)規(guī)格600-2000萬(wàn)大卡參數(shù)表 型號(hào)          參數(shù)RYY(Q)-7000RYY(Q)-8170RYY(Q)-10500RYY(Q)-12000RYY(Q)-14000RYY(Q)-15122RYY(Q)-17445RYY(Q)-23260-600-700-900-1000-1200-1300-1500-2000額定熱功率    kW70008170105001200014000151221744523260Rated thermal power kW熱效率  %7575757575757575Thermal efficiency%設(shè)計(jì)壓力     MPa1.31.81.81.91.61.621.8Design pressure MPa最高介質(zhì)溫度  ℃450450450450450450450450Maximum medium temperature ℃爐內(nèi)介質(zhì)容量    m39.110.9131315182125Furnace medium capacity m3循環(huán)量m3 /h230250360400440300500900Circulation volume m3/h配管聯(lián)接口徑  DN200250300300300250350400Pipe connection diameter DN系統(tǒng)裝機(jī)容量  kW160240280300350350400700外直徑 mmΦ3650Φ3700Φ3950Φ4080Φ4080Φ4450Φ4520Φ4800形Diameter mm尺寸高 mm1034011360120501184014500140001600016600Height mm設(shè)備總重量  kg472005180065440700009155098320108180122080Total weight of equipment kg燃?xì)馊埯}爐特點(diǎn):1.低壓高溫,安全性強(qiáng),與導(dǎo)熱油相比在相同的壓力下可獲得更高的使用溫度;2.供熱溫度穩(wěn)定,能準(zhǔn)確地進(jìn)行負(fù)荷、溫度調(diào)整;3.系統(tǒng)熱效率高,普遍高于92%以上;4.運(yùn)行控制和安全監(jiān)測(cè)裝備完備,有效降低運(yùn)維成本;5.自動(dòng)控制:機(jī)械化、全自動(dòng)控制、比例調(diào)節(jié)、PLC可編程或DCS人機(jī)對(duì)話集成控制技術(shù);6.熔鹽爐因供熱負(fù)荷和循環(huán)流量不同,大多采用二層或三層圓盤(pán)管形式,內(nèi)圈盤(pán)管為輻射受熱面,中圈盤(pán)管、外圈盤(pán)管為對(duì)流受熱面,三層盤(pán)管并聯(lián)運(yùn)行,結(jié)構(gòu)簡(jiǎn)單,使用方便。7.燃?xì)馊埯}爐為立式,占地面積少,爐管內(nèi)熔鹽可以靠自重排空,燃燒器分布在爐體的頂部或者在底部,筒體主材: 12Cr1MoVR, 管材:12Cr2MoG。聯(lián)系人:芮亞平(執(zhí)行董事,銷(xiāo)售部長(zhǎng))  電   話: 13815029577    網(wǎng)   址:www.czsngl.com
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常州市上能鍋爐有限公司_熔鹽爐
熔鹽爐
一、熔鹽爐定義熔鹽爐是以三元或二元無(wú)機(jī)熔鹽(硝酸鉀、硝酸鈉、亞硝酸鈉等的混合物)為傳熱介質(zhì),以煤、燃油或燃?xì)鉃槿剂霞訜幔萌埯}循環(huán)泵強(qiáng)制液相循環(huán),將熱能輸送給用熱設(shè)備后,繼而返回重新加熱的特種工業(yè)鍋爐。整個(gè)熔鹽爐系統(tǒng)主要由化鹽循環(huán)系統(tǒng)、燃燒系統(tǒng)和供熱系統(tǒng)等部分組成。熔鹽就是鹽類(lèi)熔化形成的,是一種由化學(xué)純硝酸鹽混合體組成的低共熔點(diǎn)混合物。在工業(yè)上普遍采用的該種混合物又稱(chēng)HTS, 其成分為40%的NaNO2、7%的NaNO3、53%的KNO3。這種熔融堿金屬硝酸鹽混合物具有均熱性、導(dǎo)熱性、流動(dòng)性及化學(xué)穩(wěn)定性等優(yōu)點(diǎn)。HTS的熔點(diǎn)為142. 2 ℃,熔融熱為78. 986 kJ /kg,相對(duì)平均分子質(zhì)量為89. 2。HTS在427 ℃以下非常穩(wěn)定,可長(zhǎng)期不變質(zhì),并對(duì)碳鋼或不銹剛腐蝕較輕。450 ℃以上開(kāi)始緩慢分解, 550 ℃以上分解速度加快, 600 ℃以上則明顯分解,同時(shí)熔點(diǎn)升高,顏色從透明的淡琥珀色逐漸變?yōu)樽睾谏H埯}的分解反應(yīng)主要是亞硝酸鈉的分解,其反應(yīng)式為: 5NaNO2= 3NaNO3 +Na2O +N2 ,從而導(dǎo)致熔點(diǎn)逐漸上升,可采用充N(xiāo)2 保護(hù),減慢分解。二、熔鹽爐工作原理化鹽槽將粉狀的固體熔鹽加熱到熔點(diǎn)以上,直到熔鹽的粘度可以用液下熔鹽循環(huán)泵推動(dòng),使整個(gè)系統(tǒng)成為流動(dòng)可循環(huán)狀態(tài)后,送到爐體進(jìn)一步與高溫?zé)煔庋h(huán)換熱升溫到工藝用熱設(shè)備所需要的工作溫度,使其在流動(dòng)狀態(tài)下循環(huán)供熱使用。常用介質(zhì)工作溫度為350-580℃,最高工作溫度可達(dá)600℃。熔鹽通過(guò)泵周而復(fù)始地在系統(tǒng)中循環(huán),由于和外界空氣隔離,最大限度地減少了熔鹽的分解變質(zhì)。三、分類(lèi)按照燃料加熱方式不同可以分為燃煤型、燃油型、燃?xì)庑汀⑷忌镔|(zhì)型和電加熱型熔鹽爐;按結(jié)構(gòu)形式不同可以分為圓筒形、方箱形和管架式熔鹽爐。四、應(yīng)用廣泛應(yīng)用在固堿蒸發(fā)濃縮、三聚氰胺制取、氫氧化鋁溶出、廢液廢油高溫再生等化工單位;也可應(yīng)用在太陽(yáng)能光熱發(fā)電的儲(chǔ)熱單位,是獲取清潔可再生綠色能源——太陽(yáng)能光熱利用的關(guān)鍵設(shè)備。五、技術(shù)參數(shù)工作溫度:350℃-580℃   工作介質(zhì):二元、三元無(wú)機(jī)熔鹽   設(shè)計(jì)壓力:1.0-2.8MPa   供熱能力:300-36000KW六、特點(diǎn)1、低壓高溫,安全性強(qiáng),與導(dǎo)熱油相比在相同的壓力下可獲得更高的使用溫度;2、供熱溫度穩(wěn)定,能準(zhǔn)確地進(jìn)行負(fù)荷、溫度調(diào)整;3、系統(tǒng)熱效率高,普遍高于92%以上;4、運(yùn)行控制和安全監(jiān)測(cè)裝備完備,有效降低運(yùn)維成本;5、自動(dòng)控制:機(jī)械化、全自動(dòng)控制、比例調(diào)節(jié)、PLC可編程或DCS人機(jī)對(duì)話集成控制技術(shù);6、熔鹽爐因供熱負(fù)荷和循環(huán)流量不同,大多采用二層或三層圓盤(pán)管形式,內(nèi)圈盤(pán)管為輻射受熱面,中圈盤(pán)管、外圈盤(pán)管為對(duì)流受熱面,三層盤(pán)管并聯(lián)運(yùn)行,結(jié)構(gòu)簡(jiǎn)單,使用方便。七、使用注意事項(xiàng)在生產(chǎn)中初次加熱熔鹽應(yīng)注意以下幾點(diǎn)。(1)    在熔鹽梯度升溫過(guò)程中,要仔細(xì)檢查熔鹽閥的伴熱,熔鹽在整個(gè)系統(tǒng)中大循環(huán)時(shí),尤其注意小循環(huán)回流閥不能關(guān)死,必須回轉(zhuǎn)一圈,以防止熔鹽閥結(jié)死。(2)    熔鹽熔點(diǎn)在143℃左右,所有熔鹽管線應(yīng)有蒸汽伴熱,最好同時(shí)采用電伴熱,以防止熔鹽在管線中凝固。(3)    由于熔鹽為混合物,密度不很均勻,而且初次加熱熔化,熔鹽中的水分含量較高,因此在熔鹽循環(huán)過(guò)程中,要充分關(guān)注泵的電流,如果泵電流波動(dòng)較大,而且持續(xù)時(shí)間較長(zhǎng),應(yīng)立即停泵檢查,找出問(wèn)題原因。正常情況下,泵的電流會(huì)有波動(dòng),但波動(dòng)的范圍不大,隨著熔鹽溫度的升高,泵電流會(huì)逐漸降低且趨于平穩(wěn)。八,國(guó)內(nèi)廠家:常州市上能鍋爐有限公司常州市上能鍋爐有限公司專(zhuān)注研發(fā)設(shè)計(jì)制造以熔鹽為介質(zhì)的燃?xì)馊埯}爐,其規(guī)格為(30-2000萬(wàn)大卡)供熱溫度高達(dá)550℃;聯(lián)系人:芮亞平(執(zhí)行董事,銷(xiāo)售部長(zhǎng))    電   話: 13815029577       網(wǎng)   址:www.czsngl.com
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常州市上能鍋爐有限公司_導(dǎo)熱油電加熱循環(huán)設(shè)備優(yōu)勢(shì)特點(diǎn)
導(dǎo)熱油電加熱循環(huán)設(shè)備優(yōu)勢(shì)特點(diǎn)
Electric heating molten salt furnace
常州市上能鍋爐有限公司專(zhuān)注設(shè)計(jì)制造導(dǎo)熱油電加熱循環(huán)設(shè)備.由主機(jī)《導(dǎo)熱油電加熱器》+供熱系統(tǒng)的輔機(jī):(膨脹槽、貯油槽、熱油循環(huán)泵、注油泵、油過(guò)濾器、油氣分離器)組件等組成,在工廠把這些組件合成組裝成幾個(gè)撬塊運(yùn)到客戶(hù)那里組裝一個(gè)整體與客戶(hù)用熱設(shè)備連接,用戶(hù)只需接入電源、介質(zhì)的進(jìn)出口管道即可使用,該產(chǎn)品廣泛應(yīng)用于石油、化工、制藥、紡織印染、輕工、建材等工業(yè)領(lǐng)域。由于該設(shè)備名稱(chēng)是導(dǎo)熱油電加熱循環(huán)設(shè)備,所以,不受地方部門(mén)監(jiān)管,地方監(jiān)管部門(mén)找不到監(jiān)管的法規(guī),怎么監(jiān)管。原理:簡(jiǎn)單的 “熱量搬運(yùn)”,導(dǎo)熱油像 “搬運(yùn)工”:先在加熱器(如電加熱管)吸熱升溫,再由循環(huán)泵送到用熱設(shè)備放熱,冷油最后流回加熱器重加熱,形成持續(xù)循環(huán)的熱量閉環(huán)。工業(yè)生產(chǎn)中,穩(wěn)定高溫供熱是關(guān)鍵 —— 反應(yīng)釜控溫、烘箱加熱、印染定型,溫度偏差易影響質(zhì)量。而「導(dǎo)熱油電加熱循環(huán)設(shè)備」憑 “精準(zhǔn)、高效、安全”,成了企業(yè)優(yōu)選。核心優(yōu)勢(shì):1、具有低壓、高溫、安全、高效節(jié)能的特點(diǎn)。2、具有完備的運(yùn)行控制和安全監(jiān)測(cè)裝置,可以精密地控制工作溫度。3、結(jié)構(gòu)合理、配套齊全、安裝周期短,運(yùn)行和維修方便,便于布置。4、由于導(dǎo)熱油電加熱循環(huán)設(shè)備采用先進(jìn)的防爆結(jié)構(gòu),可應(yīng)用于工廠Ⅱ區(qū)防爆,防爆等級(jí)可達(dá)C級(jí)。5、比傳統(tǒng)燃煤、燃?xì)庠O(shè)備,它的優(yōu)勢(shì)很實(shí)在:高效節(jié)能:熱效率超 95%,無(wú)需燃料倉(cāng)庫(kù)、水處理設(shè)備,配變頻泵可按需調(diào)功率,不浪費(fèi)能源;控溫精準(zhǔn):PID 溫控實(shí)現(xiàn) ±1℃波動(dòng),低壓(0.3-0.5MPa)可達(dá) 350℃高溫,導(dǎo)熱油強(qiáng)制循環(huán)讓用熱設(shè)備溫度均勻;安全可靠:全程低壓運(yùn)行,防爆型適配易燃易爆場(chǎng)景,自帶超溫、低油位保護(hù),異常時(shí)自動(dòng)停機(jī);安裝維護(hù)簡(jiǎn):模塊化撬裝設(shè)計(jì),無(wú)需單獨(dú)建鍋爐房,日常查加熱管、泵和油即可,1-2 年換次油,啟停快、操作簡(jiǎn)單;環(huán)保無(wú)污染:無(wú)廢氣、粉塵、廢渣,符合環(huán)保政策,適配醫(yī)藥、食品等對(duì)環(huán)境要求高的行業(yè)。應(yīng)用場(chǎng)景:化工 / 石油:為反應(yīng)釜、蒸餾塔提供穩(wěn)定加熱,防爆設(shè)計(jì)適配易燃易爆環(huán)境;食品 / 醫(yī)藥:符合衛(wèi)生標(biāo)準(zhǔn)的設(shè)備結(jié)構(gòu),無(wú)污染物影響產(chǎn)品質(zhì)量,適配烘焙、藥品干燥等工藝需求;紡織 / 印染:精準(zhǔn)控溫避免面料色差與褶皺,助力面料定型、染料加熱等工序提質(zhì)增效;建材 / 能源:廣泛應(yīng)用于瀝青熔化、混凝土養(yǎng)護(hù),更在光熱電站等新能源領(lǐng)域發(fā)揮作用;其他領(lǐng)域:覆蓋木材干燥、橡膠硫化、模具加熱等小眾需求。技術(shù)靠譜,性能更穩(wěn)技術(shù)團(tuán)隊(duì)覆蓋機(jī)械、電氣、儀表等多專(zhuān)業(yè),技術(shù)與生產(chǎn)領(lǐng)頭人從業(yè)超 25 年;同時(shí)具備建模分析、有限元分析等核心設(shè)計(jì)能力,還能提供設(shè)計(jì)方案、安裝調(diào)試方案及計(jì)算書(shū),搭配售前售中技術(shù)支持與現(xiàn)場(chǎng)調(diào)試保運(yùn),全流程保障服務(wù)質(zhì)量。精準(zhǔn)適配,不浪費(fèi)分≤180℃低溫、≤300℃中溫、≤320℃高溫 3 類(lèi),精準(zhǔn)匹配需求,避免 “超功率損耗” 或 “高規(guī)格浪費(fèi)”。安全合規(guī),放心用有 ASME U/S 國(guó)際資質(zhì),硬件用柔性管板防熱脹冷縮,軟件靠 PLC 系統(tǒng)雙重監(jiān)控,故障風(fēng)險(xiǎn)降 60% 以上;防爆款直接適配化工場(chǎng)景,不用額外改。運(yùn)維省錢(qián),長(zhǎng)期劃算模塊化設(shè)計(jì)省鍋爐房費(fèi),支持遠(yuǎn)程診斷、不停機(jī)檢修(減少停機(jī)損失);日常只查加熱管、泵和油,1-2 年換次油,運(yùn)維成本低。敬請(qǐng)關(guān)注我公司的網(wǎng)站:www.czsngl.com   www.thvvlzh.cn    www.czrsgl.com   www.rsdryl.com聯(lián)系電話:13815029577
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常州市上能鍋爐有限公司_熔鹽電加熱循環(huán)設(shè)備工作原理介紹
熔鹽電加熱循環(huán)設(shè)備工作原理介紹
Electric heating molten salt furnace
熔鹽電加熱循環(huán)設(shè)備工藝技術(shù)方案描述:正常生產(chǎn)中,熔鹽經(jīng)熔鹽槽內(nèi)的電加熱器,加熱到一定的溫度后由熔鹽泵輸送給用熱裝置,將熱量傳給用熱設(shè)備,放熱降溫后自流回熔鹽槽,熔鹽槽內(nèi)的電加熱器不斷加熱,再經(jīng)過(guò)熔鹽循環(huán)泵強(qiáng)制液相循環(huán)將熔鹽輸送給用熱裝置,周而復(fù)始循環(huán),熔鹽槽內(nèi)的電加熱器不斷的在加熱,熔鹽泵不停的工作,被加熱的熔鹽不斷的循環(huán)流動(dòng),用熱設(shè)備不停的吸收熱量,直到用熱設(shè)備達(dá)到工藝溫度后,再停熔鹽泵,熔鹽通過(guò)熔鹽的自重回到熔鹽槽中。加熱介質(zhì)為三元熔鹽, 53% KNO3、7%NaNO3和40%NaNO2,共晶體,其熔點(diǎn)為142℃,沸點(diǎn)為680℃。或二元熔鹽(60%NaNO3和40%KNO3)共晶體,其凝固點(diǎn)為220℃,沸點(diǎn)為680℃。熔鹽出熔鹽電加熱循環(huán)設(shè)備溫度:400℃-550℃,溫度可調(diào),供化工高溫設(shè)備用熱,滿足產(chǎn)品工藝溫度要求。一、熔鹽電加熱循環(huán)設(shè)備供熱循環(huán)系統(tǒng)主要由:熔鹽罐電加熱器、熔鹽罐,熔鹽泵、及有關(guān)輸送管線、閥門(mén)組成。①熔鹽罐電加熱器:是整個(gè)供熱系統(tǒng)的關(guān)鍵設(shè)備,熔鹽在此不斷獲得熱能,由它提供裝置所需的高溫?zé)嵩矗敵龉β矢鶕?jù)用戶(hù)要求確定。電加熱器過(guò)流材質(zhì)316L, 管板法蘭和接線盒碳鋼 ;表面負(fù)荷2.5w/cm2. 。 生產(chǎn)標(biāo)準(zhǔn):JB/T2379-2016,設(shè)計(jì)壓力:0.66MPa ,工作溫度:550℃,工作電壓:380V三相 50Hz △形接法,電熱管加熱密度:3.5W/cm2,電加熱器防爆等級(jí)dIICT4,防護(hù)等級(jí)IP65。  ②熔鹽槽是儲(chǔ)存熱能的設(shè)備,溫度高達(dá)400-550度,為此,熔鹽槽所選材質(zhì)應(yīng)滿足溫度的要求。熔鹽槽材質(zhì)為合金鋼,Q345R ,板材厚度10mm, 管材:12Cr1MoVG,GB5310.電加熱器接口為法蘭。 熔鹽槽為臥式結(jié)構(gòu),槽體上裝有電加熱器,熔鹽液下泵,熔鹽槽設(shè)有加鹽口,熔鹽回流口,放空口等,槽體內(nèi)裝有熱電偶測(cè)溫元件。注:熔鹽槽的熔鹽容積應(yīng)大于系統(tǒng)設(shè)備內(nèi)熔鹽+系統(tǒng)管線內(nèi)熔鹽量總和。停止加熱時(shí),系統(tǒng)設(shè)備內(nèi)熔鹽+系統(tǒng)管線內(nèi)熔鹽靠自重回流回到熔鹽槽內(nèi)。③高溫熔鹽液下泵是將熱量輸送給用熱裝置的重要裝置。熔鹽泵流量,  揚(yáng)程, 液下深度,由用熱設(shè)備負(fù)荷確定,帶變頻電機(jī),轉(zhuǎn)速1450(r/min),流量,揚(yáng)程,速度可調(diào),過(guò)流部件材質(zhì)為304不銹鋼。電機(jī)防爆等級(jí)dIICT4,防護(hù)等級(jí)IP65。二、電加熱熔鹽爐電控柜控制系統(tǒng)介紹:控制系統(tǒng)分為動(dòng)力控制和儀表顯示控制兩部分。動(dòng)力控制主要控制熔鹽循環(huán)泵、設(shè)備的起動(dòng)與停止,同時(shí)循環(huán)泵與電加熱器之間進(jìn)行聯(lián)鎖控制以保證電加熱器的安全運(yùn)行。儀表顯示控制采用檢測(cè)熔鹽裝置內(nèi)的溫控點(diǎn),檢測(cè)熔鹽裝置內(nèi)熔鹽介質(zhì)的溫度,控制調(diào)節(jié)電加熱器加溫,使其達(dá)到自動(dòng)控制功能。熔鹽裝置電控柜控制功能有以下幾點(diǎn)1.控制柜主回路由斷路器、電力調(diào)整器(可控硅+觸發(fā)線路板)、交流接觸器構(gòu)成。控制柜面板有智能溫控儀、電流表、電壓表、指示燈、旋鈕、急停按鈕等。2.恒溫控制邏輯:熔鹽槽出口處設(shè)置溫度采樣點(diǎn),智能溫控儀/用戶(hù)DCS實(shí)時(shí)采集熔鹽槽出口工藝溫度值,將之與設(shè)定溫度進(jìn)行比較,并輸出PID(4~20mA)信號(hào)給可控硅觸發(fā)板,觸發(fā)板根據(jù)PID信號(hào)實(shí)時(shí)地改變可控硅導(dǎo)通角大小,工作電壓隨之改變,從而實(shí)現(xiàn)無(wú)級(jí)平緩地調(diào)節(jié)負(fù)載功率。此外,SCR調(diào)功器還可以送信號(hào)(諸如可控硅模塊超溫)給DCS。3.過(guò)熱保護(hù):加熱器配有2只熱電偶,爐膛超溫保護(hù)儀表接收熱電偶信號(hào),一旦過(guò)熱或者脫流干燒,儀表輸出開(kāi)關(guān)量信號(hào),控制柜通過(guò)交流接觸器的線圈失電來(lái)控制接觸器,從而達(dá)到切斷加熱電源保護(hù)加熱器的目的。4.熔鹽加熱控制注意事項(xiàng):當(dāng)熔鹽未完全變?yōu)橐后w之前,通過(guò)設(shè)定儀表參數(shù)“功率輸出比例”O(jiān)PH來(lái)實(shí)現(xiàn)2/3功率加熱,降低此時(shí)電熱管的表面負(fù)荷(發(fā)熱密度)5.自動(dòng)控制系統(tǒng),可以向DCS系統(tǒng)提供加熱系統(tǒng)處于運(yùn)行,停止,超溫報(bào)警,互鎖狀態(tài),可以接受DCS室發(fā)出的啟動(dòng),停止,緊急停爐操作。三、電加熱熔鹽爐產(chǎn)品特點(diǎn):1.電加熱熔鹽爐能在較低的運(yùn)行壓力下獲得很高的工作溫度(550℃)。 2.電加熱熔鹽爐閉路供熱,熱量損失小,節(jié)能效果顯著。 3.電加熱熔鹽爐具有完備的運(yùn)行控制和安全監(jiān)測(cè)裝置。 4.電加熱熔鹽爐運(yùn)行費(fèi)用低,回收投資快。 5.電加熱熔鹽爐設(shè)備結(jié)構(gòu)合理,配套齊全、安裝周期短、運(yùn)行操作簡(jiǎn)單,自動(dòng)化程度高,安全可靠,適用范圍廣泛。四、電加熱熔鹽爐規(guī)格型號(hào):根據(jù)用戶(hù)需求可以定做各型號(hào)的電加熱熔鹽爐參數(shù)/數(shù)據(jù)/型號(hào)RYD120RYD150RYD180RYD240RYD360RYD500RYD600RYD720RYD960額定熱功率kW120150180240360500600720960熱效率%>90%>90%>90%>90%>90%>90%>90%>90%>90%設(shè)計(jì)壓力MPa0.680.680.680.70.71111介質(zhì)最高溫度℃550550550550550550550550550工作電壓 V220/380220/380220/380220/380220/380220/380220/380220/380220/380加熱介質(zhì)三元熔鹽, 53% KNO3、7%NaNO3和40%NaNO2,    二元熔鹽(60%NaNO3和40%KNO3)注:具體參數(shù)見(jiàn)最終確定圖紙參數(shù)五、資料提供1、合同生效一周內(nèi)提供設(shè)備平面布置圖。1、合同生效兩周內(nèi)提供:產(chǎn)品使用說(shuō)明書(shū)、加熱裝置安裝總圖 、加熱裝置供熱系統(tǒng)工藝流程圖、設(shè)備基礎(chǔ)條件圖、2、合同生效四周內(nèi)提供:電氣自動(dòng)控制原理圖,接線圖、控制系統(tǒng)接線圖、控制系統(tǒng)的控制方案說(shuō)明敬請(qǐng)關(guān)注我公司的網(wǎng)站:www.czsngl.com   www.thvvlzh.cn    www.czrsgl.com   www.rsdryl.com  聯(lián)系電話:13815029577
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常州市上能鍋爐有限公司_煤焦油蒸餾塔管式加熱爐
煤焦油蒸餾塔管式加熱爐
煤焦油蒸餾(coal tar distillation)是指根據(jù)煤焦油中各組分的不同沸點(diǎn)將各組分初步分割為幾個(gè)富集某種或某幾種化合物的餾分的煤焦油加工工序。一般分割為輕油、酚油、焦油、洗油、蒽油和瀝青六個(gè)餾分,它包括脫渣、質(zhì)量均勻化、脫水、脫鹽和蒸餾等步驟:煤焦油蒸餾塔管式加熱爐的作用:煤焦油蒸餾塔管式加熱爐的主要作用是提供必要的熱量,確保煤焦油在蒸餾過(guò)程中達(dá)到所需的溫度和壓力條件?。具體來(lái)說(shuō),管式加熱爐通過(guò)燃燒燃料產(chǎn)生高溫?zé)煔猓瑹煔馔ㄟ^(guò)爐管傳遞熱量給煤焦油,使其達(dá)到蒸餾所需的溫度,從而實(shí)現(xiàn)煤焦油的分離和提純?。1. 工作原理:管式加熱爐主要由輻射室、對(duì)流室和煙囪三大部分構(gòu)成。燃料在噴嘴處被引入輻射室進(jìn)行燃燒,產(chǎn)生的高溫火焰主要以輻射方式將熱量傳遞給輻射室內(nèi)的爐管中介質(zhì)。隨后,溫度有所降低的高溫?zé)煔膺M(jìn)入對(duì)流室,繼續(xù)以對(duì)流方式向?qū)α魇覡t管內(nèi)的介質(zhì)傳遞部分熱量。最終,經(jīng)過(guò)降溫處理的煙氣通過(guò)煙道和煙囪排入大氣中?。2. 結(jié)構(gòu)特點(diǎn):管式加熱爐的爐體外形各異,包括立式圓筒形、立式長(zhǎng)方形以及箱型等。根據(jù)結(jié)構(gòu)特點(diǎn),管式加熱爐可以分為純輻射型和輻射對(duì)流型兩種。純輻射型僅包含輻射室,結(jié)構(gòu)簡(jiǎn)單但熱效率較低;而輻射對(duì)流型則在爐體上部增設(shè)了對(duì)流室,結(jié)構(gòu)復(fù)雜但熱效率較高?。3. 應(yīng)用場(chǎng)景管式加熱爐廣泛應(yīng)用于石油煉制、煤化工、石油化工等領(lǐng)域,是這些工業(yè)領(lǐng)域中不可或缺的重要角色。它不僅能快速將熱能傳遞給被加熱物體,提高生產(chǎn)效率,還能有效利用能源,減少熱損失和污染物排放,適應(yīng)各種加熱需求并在惡劣環(huán)境下穩(wěn)定運(yùn)行?采購(gòu)煤焦油蒸餾塔管式加熱爐,請(qǐng)關(guān)注(上能公司網(wǎng)站:www.czsngl.com)歡迎國(guó)內(nèi)外客戶(hù)前來(lái)我工廠考察指導(dǎo),合作共贏!聯(lián)系人:芮亞平手機(jī)號(hào)與微信號(hào)同號(hào):13815029577
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常州市上能鍋爐有限公司_SZS系列蒸汽鍋爐
SZS系列蒸汽鍋爐
SZS系列蒸汽鍋爐 SZS series steam boiler  燃?xì)庹羝仩t出口應(yīng)用于天燃?xì)庳S富的中東和西亞國(guó)家(如俄羅斯,烏磁別克斯坦,伊郎,伊拉克,沙特阿拉伯,土耳其,印度,巴基斯坦)Gas and steam boilers are exported to countries in the Middle East and West Asia rich in natural gas (such as Russia, Uzbekistan, Iran, Iraq, Saudi Arabia, Türkiye, India, Pakistan)SZS系列蒸汽鍋爐參數(shù)SZS series steam boiler parameters【額定蒸發(fā)量】:4-50t/h Rated evaporation capacity: 4-50t/h【額定蒸汽壓力】:1.25/1.6/2.0/2.5MPa等Rated steam pressure: 1.25/1.6/2.0/2.5MPa, e【熱效率】:≥94%(不含節(jié)能設(shè)備)[Thermal efficiency]: ≥ 94% (excluding energy-saving equipment)【低氮爐型】:NOx<80mg/m3Low nitrogen furnace type: NOx < 80mg/m 3【超低氮爐型】:NOx<30mg/m3Ultra low nitrogen furnace type: NOx < 30mg/m 3應(yīng)用范圍】:工業(yè)蒸汽、大型供熱站。[Application scope]: Industrial steam, large heating stations.產(chǎn)品簡(jiǎn)介:Product Introduction:SZS型燃?xì)庹羝仩t采用汽包縱向布置結(jié)構(gòu),分為鍋爐本體和節(jié)能裝置兩部分。鍋爐本體模塊化設(shè)計(jì),實(shí)現(xiàn)了大容量鍋爐的整體快速安裝,縮短了安裝周期,節(jié)省了安裝成本The SZS type gas steam boiler adopts a longitudinal arrangement structure of the drum, which is divided into two parts: the boiler body and the energy-saving device. The modular design of the boiler body realizes the overall fast installation of a large capacity boiler, shortens the installation cycle, and saves installation costs.鍋爐內(nèi)部采用全膜式壁水冷結(jié)構(gòu),氣密性好,減小鍋爐主機(jī)重量和外形尺寸,縮短啟動(dòng)和停爐時(shí)間。The boiler adopts a full membrane wall water-cooled structure inside, which has good airtightness, reduces the weight and external dimensions of the boiler host, and shortens the start-up and shutdown time.三回程對(duì)流管束結(jié)構(gòu),合理的煙氣流程,較低背壓,實(shí)現(xiàn)了正壓燃燒,尾部布置可分式節(jié)能器,降低了排煙溫度,避免了本體受熱面的低溫腐蝕。The structure of the three return convection tube bundle, reasonable flue gas flow, low back pressure, and positive pressure combustion are achieved. A detachable energy-saving device is arranged at the tail to reduce the exhaust temperature and avoid low-temperature corrosion of the heating surface of the body.                                   核心優(yōu)勢(shì):       Core advantages:燃料燃燒充分,熱效率高Fully burned fuel with high thermal efficiency大水容積設(shè)計(jì)Large water volume design優(yōu)質(zhì)保溫High quality insulation智能化控制High quality insulation低氮排放Low nitrogen emissions運(yùn)行安全Operational safety大爐膛和對(duì)流管束二回程設(shè)計(jì),使煙氣在爐膛內(nèi)停留時(shí)間加長(zhǎng),可燃?xì)怏w得到充分燃燒,提高了燃燒效率。鍋爐設(shè)有節(jié)能器,進(jìn)一步提高熱效率。設(shè)計(jì)中采用了較大的水容積,保留了較大的水位安全范圍,使得蒸汽蒸發(fā)面大,蒸汽含水率低,保證了蒸汽品質(zhì),有效減少了用汽側(cè)負(fù)荷驟變對(duì)爐內(nèi)水位的沖擊膜式水冷壁外安裝輕型保溫材料,采用特種復(fù)合硅酸鹽板覆蓋,外掛彩鋼板,保溫效果好,外觀美觀。全自動(dòng)PLC控制,觸摸屏高清顯示,一鍵啟停,負(fù)荷自動(dòng)調(diào)節(jié),各類(lèi)故障連鎖保護(hù)。配備低氮燃燒器,采用煙氣外循環(huán)(FGR)技術(shù)鍋爐受壓本體應(yīng)力狀況良好,鍋筒等重要受壓元件不直接受高溫火焰輻射和沖刷,受壓元件伸縮自如,熱應(yīng)力小,實(shí)現(xiàn)更高的安全裕度。The design of a large furnace and convection tube bundle with two return paths prolongs the residence time of flue gas in the furnace, allowing for sufficient combustion of combustible gases and improving combustion efficiency. The boiler is equipped with an energy-saving device to further improve thermal efficiency.A larger water volume was adopted in the design, retaining a larger water level safety range, resulting in a larger steam evaporation surface and lower steam moisture content, ensuring steam quality and effectively reducing the impact of sudden changes in steam load on the water level in the furnaceLight insulation material is installed outside the membrane water-cooled wall, covered with special composite silicate board, and coated with color steel plate. The insulation effect is good and the appearance is beautiful.Fully automatic PLC control, high-definition touch screen display, one click start stop, automatic load adjustment, and various types of fault chain protection.Equipped with low nitrogen burners and utilizing flue gas external circulation (FGR) technologyThe stress condition of the pressurized body of the boiler is good, and important pressure components such as the drum are not directly affected by high-temperature flame radiation and erosion. The pressure components can stretch and contract freely, with low thermal stress, achieving higher safety margins.構(gòu)造與性能:   Construction and Performance:(1)內(nèi)部結(jié)構(gòu):采用上下鍋筒縱向布置,上下鍋筒間設(shè)有對(duì)流管束。下鍋筒置于鍋筒座上,與底座相連,上鍋筒通過(guò)對(duì)流管束支撐在下鍋筒上。(1) Internal structure:Adopting a longitudinal arrangement of upper and lower drums, there is a convection tube bundle between the upper and lower drums. The lower drum is placed on the drum seat and connected to the base. The upper drum is supported on the lower drum through a convection tube bundle.(2)水冷壁結(jié)構(gòu):鍋爐爐膛為膜式水冷壁結(jié)構(gòu),膜式壁采用專(zhuān)門(mén)的膜式壁生產(chǎn)線生產(chǎn),焊縫波形均勻美觀,質(zhì)量好確保焊接及成形質(zhì)量。全膜式壁水冷結(jié)構(gòu),氣密性好完全消除煙氣泄漏,保證了結(jié)構(gòu)的穩(wěn)定性,提高爐膛及煙道剛性,提高鍋爐爐壁的抗爆能力。(2) Water cooled wall structure:The boiler furnace adopts a membrane water-cooled wall structure, and the membrane wall is produced by a specialized membrane wall production line. The weld waveform is uniform and beautiful, and the quality is good to ensure the welding and forming quality. The full membrane wall water-cooled structure has good airtightness and completely eliminates smoke leakage, ensuring the stability of the structure, improving the rigidity of the furnace and flue, and enhancing the blast resistance of the boiler wall.(3)煙氣系統(tǒng):鍋爐采用了大爐膛和對(duì)流管束二回程設(shè)計(jì),使煙氣在爐膛內(nèi)停留時(shí)間加長(zhǎng),可燃?xì)怏w得到充分燃燒,提高了燃燒效率。爐膛與對(duì)流管束通過(guò)水冷壁分開(kāi)。高溫?zé)煔馐紫仍跔t膛內(nèi)與水冷壁進(jìn)行高效換熱,避免了直接高溫?zé)煔庵苯記_刷鍋筒,延長(zhǎng)了鍋爐的使用壽命;煙氣在經(jīng)后煙箱進(jìn)入二回程對(duì)流管束,進(jìn)一步散熱;流經(jīng)對(duì)流管束后,煙氣離開(kāi)鍋爐本體,通過(guò)連接煙道進(jìn)入尾部受熱面(節(jié)能器等熱回收裝置),再進(jìn)入煙囪排入大氣。(3) Smoke system:The boiler adopts a large furnace and convection tube bundle two return design, which prolongs the residence time of flue gas in the furnace, fully combusts combustible gases, and improves combustion efficiency. The furnace and convection tube bundle are separated by a water-cooled wall. High temperature flue gas first efficiently exchanges heat with the water-cooled wall in the furnace, avoiding direct flushing of the boiler drum by high temperature flue gas and prolonging the service life of the boiler; The smoke enters the secondary convection tube bundle through the rear smoke box, further dissipating heat; After passing through the convection tube bundle, the flue gas leaves the boiler body and enters the tail heating surface (such as the energy-saving device) through the connecting flue, and then enters the chimney to be discharged into the atmosphere.(4)配件    4) Accessories節(jié)能器Energy saving device壓力表Pressure gauge超壓保護(hù)裝置Overpressure protection device水位計(jì)Water level gauge布水器Water dispenser煙氣冷凝水收集排放Collection and discharge of flue gas condensate water鍋筒配件Drum accessories分體式安裝,可依現(xiàn)場(chǎng)實(shí)際情況靈活安裝。采用優(yōu)化設(shè)計(jì)的翅片管換熱器,翅化比大,翅化效率高,煙氣流阻小。大口徑表盤(pán)、指針顯示、高精度壓力表;配備專(zhuān)用壓力表緩沖管。遠(yuǎn)傳壓力報(bào)警、機(jī)械式壓力開(kāi)關(guān)報(bào)警、彈簧全啟式安全閥三重超壓保護(hù)裝置,確保鍋爐在額定壓力以?xún)?nèi)工作。鍋爐兩側(cè),通過(guò)平衡桶連接水位計(jì),板式、雙色、浮筒等多類(lèi)水位計(jì)可選,水位觀察直觀、檢測(cè)穩(wěn)定、控制靈敏鍋爐給水入口設(shè)置專(zhuān)用布水器,給水經(jīng)布水器后分散均勻地進(jìn)入鍋爐,避免了給水時(shí)的局部溫度驟降。采用合理的煙道結(jié)構(gòu),燃?xì)馊紵a(chǎn)生的冷凝水迅速匯集,在前后煙箱排出,極大限度減小了冷凝水對(duì)鍋爐的腐蝕人孔、手孔等檢查孔設(shè)置齊全,位置合理,維護(hù)檢修方便。Split installation, flexible installation according to actual on-site conditions. The finned tube heat exchanger with optimized design has a high finning ratio, high finning efficiency, and low flue gas flow resistance.Large caliber dial, pointer display, high-precision pressure gauge; Equipped with dedicated pressure gauge buffer tubeThe triple overpressure protection device includes remote pressure alarm, mechanical pressure switch alarm, and spring fully open safety valve to ensure that the boiler operates within the rated pressure.On both sides of the boiler, a water level gauge is connected through a balance bucket. Multiple types of water level gauges, such as plate, dual color, and float, are available. The water level observation is intuitive, the detection is stable, and the control is sensitiveA dedicated water distributor is installed at the inlet of the boiler feed water, which disperses and evenly enters the boiler after passing through the distributor, avoiding local temperature drops during feed water.By adopting a reasonable flue structure, the condensed water generated by gas combustion quickly collects and is discharged from the front and rear smoke boxes, greatly reducing the corrosion of condensed water on the boilerManholes, handholes, and other inspection holes are fully installed, reasonably positioned, and easy to maintain and repair.(5)外觀     (5) Appearance立體雕塑型外觀,在傳統(tǒng)外觀工藝基礎(chǔ)上,采用加固筋的壓花鋼板立體包裝,外觀時(shí)尚,結(jié)構(gòu)牢固,穩(wěn)重大氣。The three-dimensional sculptural appearance adopts reinforced embossed steel plate three-dimensional packaging on the basis of traditional appearance technology, with a fashionable appearance, firm structure, and stable atmosphere.(6)系統(tǒng)圖:     (6) System diagram:SZS系列燃油(氣)低氮蒸汽鍋爐主要技術(shù)參數(shù):Main technical parameters of SZS series fuel (gas) low nitrogen steam boilers  項(xiàng)目型號(hào)SZS4SZS6SZS10SZS15SZS20SZS25SZS30SZS35SZS40SZS50projectmodel額定蒸發(fā)量t/h461015202530354050Rated evaporation capacity額定壓力MPa1.0/1.25/1.61.0/1.25/1.61.0/1.25/1.61.0/1.25/1.61.0/1.25/1.61.0/1.25/1.61.0/1.25/1.61.0/1.25/1.61.0/1.25/1.61.0/1.25/1.6Rated pressure/2.0/2.5/2.0/2.5/2.0/2.5/2.0/2.5/2.0/2.5/2.0/2.5/2.0/2.5/2.0/2.5/2.0/2.5/2.0/2.5蒸汽溫度℃184/194/204184/194/204184/194/204184/194/204184/194/204184/194/204184/194/204184/194/204184/194/204184/194/204Steam temperature/215/224/215/224/215/224/215/224/215/224/215/224/215/224/215/224/215/224/215/224鍋爐熱效率%>94>94>94>94>94>94>94>94>94>94Boiler thermal efficiency適應(yīng)燃料輕柴油、天然氣、焦?fàn)t煤氣、城市煤氣  Light diesel, natural gas, coke oven gas, urban gasAdapt to fuel最大件外形長(zhǎng)度Maximum external length of the componentmm60006450759085508400920010500114701147012000最大件外形寬度Maximum external width of the componentmm2400335036603550396039604400440044003250最大件外形高度Maximum external height of the componentmm3400346036803490390039004230423042303890最大件運(yùn)輸重量Maximum transportation weightt25333640485257626772
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